1-(3,5-dichlorophenyl)-N-(2,2-diethoxyethyl)methanimine

Conditions: temp:80.01; pressure:0.00; stir:; See reaction.notes.procedure_details.

Procedure: Triflic acid (2.97 L; 33.52 moles; 5.03 kg) is charged to a 12 L flask equipped with a Dean Stark trap, overhead stirring, condenser, nitrogen inlet, 3 L addition funnel (buffered from the flask via a condenser), and thermocouple. The triflic acid is heated to 120° C. (3,5-Dichloro-benzylidene)-(2,2-diethoxy-ethyl)-amine (1350.5 g; 1.00 equiv; 4.65 moles) is diluted with dichloromethane (1350 mL) and is charged to the addition funnel. The addition is started with the temperature at 119° C. The addition is completed over 90 minutes holding the temperature at 120° C. Approximately 1500 mL of distillate is collected during the addition. Area % HPLC 45 minutes after the addition is completed and indicates 94.14% product and 4.86% (3,5-Dichloro-benzylidene)-(2,2-diethoxy-ethyl)-amine. The heat is shut off after 1.5 hr. The reaction is cooled to ˜80° C. At this point the flask is placed in an ice water bath and is cooled further. Add methanol (2.7 L) with the reaction at 9° C. The addition is completed over 60 minutes. The maximum temperature is 27° C. Some solid forms during the methanol addition. This slurry is transferred in portions to a 2 L addition funnel and is added to a solution of ammonium hydroxide (5.1 L; 36.67 moles; 4.59 kg) and water (5.1 L) in a 22 L flask, chilled in ice water to <2° C. The addition funnel has a Teflon® tube extension to prevent the material from running down the side of the flask, which can lead to a more oily solid adhering to the flask wall. The material is added in small slugs to prevent the addition funnel from plugging due to the solids. The addition is completed over 35 minutes including a methanol (900 mL) rinse of the flask and addition funnel. The maximum temperature is 26° C. A brown solid forms. The slurry is cooled to 14° C. The solid is filtered onto a polypropylene pad. The solid is washed with 2×4 L and 1×2 L of water. The solid is then washed with 2 L of heptane to aid drying. The solid is dried in vacuo at 50° C. to a weight of 999.0 g (108.4% of theory). The 5,7-dichloro-isoquinoline (997 g; 1.00 equiv; 5.03 moles) and ethanol (14.97 L) are charged to a 22 L flask equipped with an addition funnel, nitrogen inlet, overhead stirring, and thermocouple. The brown slurry is stirred at ambient temperature (22° C.). The acetyl chloride (1180 mL; 16.58 moles; 1.30 kg) is charged to the addition funnel. This is added to the flask dropwise. The brown slurry darkens. The solid appears to mostly dissolve by adding 100-200 mL of the acetyl chloride. A complete solution does not form. Solid reappears as the addition continues. The addition is completed over 45 minutes. The maximum temperature is 43° C., which is reached about halfway into the addition and is maintained with cool water in the bath. A sample of the reaction is removed after ˜¾ of the acetyl chloride is added for NMR. Since the sample appears to be the salt, excess acetyl chloride is likely not needed. The slurry is stirred and is allowed to cool. After 40 minutes, the temperature is 30° C. The slurry is cooled to <2° C. and is held for 1.5 hr in an ice-water bath. The slurry is filtered. The solid is washed with 2×1.3 L of chilled ethanol. The wet cake weight is 811.4 g. The solid is dried in vacuo at 50° C. The dry weight is 648.4 g. This represents a 61.0% yield. Mass Spectrum (LCMS) m/z=199.05) (M+H+) equipped with a Dean Stark trap condenser, nitrogen inlet, 3 L addition funnel ( buffered from the flask via a condenser is charged to the addition funnel The addition is started with the temperature at 119° C The addition at 120° C Approximately 1500 mL of distillate is collected during the addition Area % HPLC 45 minutes after the addition The heat is shut off after 1.5 hr At this point the flask is placed in an ice water bath is cooled further Add methanol (2.7 L) with the reaction at 9° C The addition is completed over 60 minutes is 27° C This slurry is transferred in portions to a 2 L addition funnel The material is added in small slugs The addition is completed over 35 minutes rinse of the flask and addition funnel is 26° C The slurry is cooled to 14° C The solid is filtered onto a polypropylene pad The solid is washed with 2×4 L and 1×2 L of water The solid is then washed with 2 L of heptane to aid drying The solid is dried in vacuo at 50° C. to a weight of 999.0 g (108.4% of theory) equipped with an addition funnel, nitrogen inlet overhead stirring The brown slurry is stirred at ambient temperature (22° C.) This is added to the flask dropwise to mostly dissolve A complete solution does not form Solid reappears as the addition The addition is completed over 45 minutes is 43° C. which is reached about halfway into the addition A sample of the reaction is removed after ˜¾ of the acetyl chloride is added for NMR The slurry is stirred to cool After 40 minutes is 30° C The slurry is cooled to <2° C. is held for 1.5 hr in an ice-water bath The slurry is filtered The solid is washed with 2×1.3 L of chilled ethanol The solid is dried in vacuo at 50° C

Conditions: temp:114.01; pressure:0.00; stir:; See reaction.notes.procedure_details.

Procedure: The 2,2-Diethoxy-ethylamine (1852.5 g; 1.00 equiv; 13.63 moles), 3,5-dichloro-benzaldehyde (2453 g; 1.00 equiv; 13.60 moles), and Toluene (12 L) is charged to a 22 L flask equipped with a Dean Stark trap, condenser, nitrogen inlet, overhead stirring, and thermocouple. The light yellow reaction is warmed to reflux. Solvent begins distilling at 88° C. A total of ˜650 mL distillate (˜240 mL of water) is collected. The temperature is increased to 114° C. during the distillation. NMR after 2 hr at reflux shows the product. The heat is shut off after 2.5 hr. The solution is gravity filtered into a carboy through fluted filter paper to remove a few particulates (including a small section of glass tubing, which is most likely from the 3,5-dichloro-benzaldehyde). The filtered solution is concentrated using Buchi flask with the water bath set at 45° C. Once the solvent stops coming over, the temperature is increased to 70° C. with full vacuum and held for ˜1.5 hr to remove any residual toluene. The weight of (3,5-Dichloro-benzylidene)-(2,2-diethoxy-ethyl)-amine is 4059.3 g (102.9% of theory). Mass Spectrum (LCMS) m/z=291.2) (M+H+) equipped with a Dean Stark trap, condenser, nitrogen inlet The light yellow reaction is warmed to reflux Solvent begins distilling at 88° C A total of ˜650 mL distillate (˜240 mL of water) is collected NMR after 2 hr at reflux filtered into a carboy through fluted filter paper to remove a few particulates ( The filtered solution is concentrated set at 45° C is increased to 70° C. with full vacuum held for ˜1.5 hr to remove any residual toluene